Installation Instructions – Electric Power Steering Rack (single and double pinion)

RECOMMENDATIONS FOR USE:
All assembly or disassembly of the LYV AUTO product must be carried out by a professional and/ or person trained for this type of intervention, this with the specific tools recommended by the manufacturer.
LYV AUTO cannot be held responsible for any faults resulting from non-conforming manufacturer’s assembly recommendations. Obtaining the manufacturer’s recommendations is the responsibility of customer.
(FAILURE TO FOLLOW THESE RECOMMENDATIONS MAY RESULT IN DAMAGE TO THE PRODUCT.)

YOU SHOULD NOT:
– Use the steering after a fall or an impact.
– Hit the outer ball joint stud before the assembly operation on the knuckle holder.
– Scratch the paintwork (rust protection).
– Unstick, mark or cover the traceability label.
– Use the input shaft, bellows, connecting rods and firewall seal to handle the steering.
– Use the electric motor, the harnesses and the connection box to handle the steering.
– Mechanically strain the harness cables.
– Pull on the cables to disconnect the harness. Instead, pull the harness connectors while releasing the lock.
– Place the steering on the bellows and electric harnesses.
– Exceed a rotation torque > 100 N.m on the input shaft.
– Exceed an axial strain on the input shaft > 1000 N.
– Force on the connecting rods when positioning against the stops.
– Modify the push screw adjustment, remove or swap components.
– Expose the steering to magnetic fields > 1 mT (distance < 50 mm).
– Expose the steering to – electrostatic discharges greater than 2000 Volts (distance < 20 cm) when running or stopped.
– Expose the steering to electric conductors > 10 A (A single contact with the column can damage it).

YOU SHOULD:
– Because the steering is a precision instrument, you should handle it with care.
– Only supply the steering using a LYV AUTO calculator referenced for the vehicle (for non-built-in calculators).
– Handle the harness and electric connectors in a zone protected from electrostatic charges when removing the protective bag and/or the connector protection.
– After the parallelism adjustment, check that the bellows are not twisted and hold the outer ball joint body with a wrench to tighten the axial ball nut.
– Use the tie rod fixtures to the cradle to handle the steering.

CLEANLINESS:
– Special care to cleanliness must be taken when working on the steering. Avoid exposing the connectors to pollution.

TIGHTENING TORQUES
– FAILING TO COMPLY WITH MANUFACTURER RECOMMENDED TIGHTENING TORQUES MAY RESULT IN ACCIDENTS.
– SYSTEMATICALLY FIT NEW FASTENERS.

InstructionsRecmmendations
Steering tightening on the cradle (1 and 2)See manufacturer recommendations
Pivot tightening onto the spindle holder (3 and 4)same as above
Column tightening on the input shaft (5)same as above
Connecting rod nut tightening (6 and 7) after adjusting parallelismsame as above
Thermal shield fixingsame as above
Inner ball joint tightening on rack bar if delivered separately (8)same as above
Bellow fixing on steering if delivered separately (9)same as above
Stud tightening on steering gear if delivered unassembled (1 and 2)7Nm min to 9 Nm max

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